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Technical Paper

Characterizing Propane Flash Boiling Spray from Multi-Hole GDI Injector

2018-04-03
2018-01-0278
In this research, propane flash boiling sprays discharged from a five-hole gasoline direct injector were studied in a constant volume vessel. The fuel temperature (Tfuel) ranged from 30 °C to 90 °C, and the ambient pressure (Pamb) varied from 0.05 bar to 11.0 bar. Different flash boiling spray behavior compared to that under sub-atmospheric conditions was found at high Pamb. Specifically, at the sub-atmospheric pressures, the individual flashing jets merged into one single jet due to the strong spray collapse. In contrast, at Pamb above 3.0 bar and Tfuel above 50 °C, the spray collapse was mitigated and the flashing jets were separated from each other. Further analyses revealed that the mitigation of spray collapse at high Pamb was ascribed to the suppression of jet expansion. In addition, it was found that the spray structure was much different at similar Rp, indicating that Rp lacked the generality in describing the structure of flash boiling sprays.
Technical Paper

Collaborative Control for Intelligent Motorcade Systems: State Transformation, Adaptive Robustness and Stability

2022-12-22
2022-01-7069
The intelligent unmanned ground vehicle (UGV) motorcade system consisting of one leader and n − 1 followers is considered. The safety distance between the front and rear UGVs is treated as the control target. Since the safety distance constraint is a unilateral constraint, the state transformation is needed. Hence, a piecewise type conversion function is formulated to serve for the transformation of the original inequality constraint. The system equation is further expressed by the new state. We assume that the input of the leading UGV is known. Combined with the uncertainty evaluation, a class of collaborative controls for the following UGVs is proposed to deal with the uncertainty with unknown bound. The effectiveness of the designed control is verified by both Lyapunov stability theory and simulations. Both theoretical and simulation results illustrate that the longitudinal safety, stability and global behavior of the intelligent motorcade system are guaranteed.
Technical Paper

Combustion and Emissions Characteristics of a Small Spark-Ignited LPG Engine

2002-05-06
2002-01-1738
This paper presents an experimental study of the emission characteristics of a small Spark-Ignited, LPG engine. A single cylinder, four-stroke, water-cooled, 125cc SI engine for motorcycle is modified for using LPG fuel. The power output of LPG is above 95% power output of gasoline. The emission characteristics of LPG are compared with the gasoline. The test result shows that LPG for small SI engine will help to reduce the emission level of motorcycles. The HC and CO emission level can be reduced greatly, but NOx emissions are increased. The emission of motorcycle using LPG shows the potential to meet the more strict regulation.
Technical Paper

Commercial Vehicle's Longitudinal Deceleration Precise Control Considering Vehicle-Actuator Dynamic Characteristics

2024-04-09
2024-01-2313
The installation of the Electronic Braking System (EBS) could effectively improve braking response speed, shorten braking distance, and ensure driving safety of commercial vehicles. However, during longitudinal deceleration control process, the commercial vehicles face not only challenges such as large inertia mass and random road gradient resistance of the vehicle layer, but also non-linear characteristics of the EBS actuator layer. In order to solve these problems, this paper proposes a commercial vehicle’s longitudinal deceleration precise control strategy considering vehicle-actuator dynamic characteristics. First, longitudinal dynamics of commercial vehicle is analyzed, and so is the EBS’ non-linear response hysteresis characteristics. Then, we design the dual layer deceleration control strategy. In vehicle layer, the recursive least squares with forgetting factor and Kalman filtering are comprehensively applied to dynamically estimate the vehicle mass and driving road slope.
Technical Paper

Commercial Vehicles Thrust Rod Static and Dynamic Characteristics Analysis

2016-10-17
2016-01-2345
In order to study the static and dynamic characteristics of the thrust rod. Based on the multi-body dynamics theory, the dynamic model of the thrust rod and the vehicle system is established by using ADAMS software. The limit braking condition is simulated, and the limit braking load of the thrust rod is obtained. Thrust rod finite element model is established, the load calculation value and rubber test data as a finite element analysis of input conditions, using ABAQUS software to carry on the stiffness and strength analysis, analysis results show that the strength meets the requirement, and the stiffness and strength calculation result is in good agreement with the sample test, accurately describes the finite element model. The analytical method used can be used to predict the stiffness of the thrust rod.
Technical Paper

Comparative Analysis of Truck Ride Comfort of 4 Degree of Freedom Rigid-Elastic Model with 2 Degree of Freedom Rigid Model

2015-04-14
2015-01-0615
In order to study the influence of body flexibility on the truck ride comfort, a 4 DOF half vibration model of truck based on the motion synthesis between rigid body and body flexibility is established using elastic beam theory of equal section with both free ends. At the same time, a corresponding 2 DOF rigid vibration model is also built. The frequency response functions of system and response variables of two models are derived based on front wheel. The power spectral densities and the root mean square values of body acceleration, dynamic deflections and relative dynamic loads are obtained. By comparing the simulation results of rigid-elastic model and rigid model, it shows that body flexibility has a great impact on truck ride comfort and it cannot be ignored.
Technical Paper

Configuration Analysis and Performance Comparison of Drive Systems for Pure Electric Vehicle

2015-04-14
2015-01-1165
Many kinds of drive systems can be adopted by a pure electric vehicle. In order to select the most suitable drive system, the configuration features of different drive systems were analyzed. After matching the drive systems in a pure electric vehicle, the dynamic performance comparison has been carried out; and on the basis of establishing the vehicle energy consumption model and taking the city driving cycle as an example, the economic comparison of these drive systems has been completed.
Technical Paper

Control Strategy of Hybrid Electric Vehicle with Double Planetary Gear Sets

2015-04-14
2015-01-1216
Hybrid Electric Vehicles with a power split system provide a variety of possibilities to promote the fuel economy of vehicles and better adapt to various driving conditions. In this paper, a new power split system of a hybrid electric bus which consists of double planetary gear sets and a clutch is introduced. The system is able to decouple both the torque and speed of the engine from the road load, which makes it possible for the engine to operate on its optimal operation line (OOL). Considering the features of the system configuration and bus driving cycle, the driving mode of the bus is divided into Electric Vehicle (EV) mode, Electric Variable Transmission (EVT) mode and Parallel mode. By controlling the engagement of the clutch at high vehicle speed (after the mechanical point), the system operates in the parallel mode rather than EVT mode. This avoids the problem that the system efficiency sharply declines in high speed region which EVT configurations are generally faced with.
Technical Paper

Control System Development for the Diesel APU in Off-Road Hybrid Electric Vehicle

2007-10-30
2007-01-4209
This paper developed a control system for the auxiliary power unit (APU) in off-road series hybrid electric special vehicle. A control system configuration was designed according to the requirements of the high voltage system in series hybrid electric special vehicle. Then optimal engine operating areas were defined. A gain scheduling engine speed PI controller was designed based on these areas. A closed loop voltage regulator was designed for the synchronous generator. The proposed control system was first validated on an APU control test bench. The test results showed the control system guaranteed the diesel APU good dynamic response characteristics while remaining stable output voltage. Finally, the APU control system was implemented on a diesel APU in an off-road series hybrid electric vehicle and a road test was conducted. The road test results showed the APU control system promised good performance in both vehicle dynamics and vehicle high voltage system.
Technical Paper

Cooperative Estimation of Road Grade Based on Multidata Fusion for Vehicle Platoon with Optimal Energy Consumption

2020-04-14
2020-01-0586
The platooning of connected automated vehicles (CAV) possesses the significant potential of reducing energy consumption in the Intelligent Transportation System (ITS). Moreover, with the rapid development of eco-driving technology, vehicle platooning can further enhance the fuel efficiency by optimizing the efficiency of the powertrain. Since road grade is a main factor that affects the energy consumption of a vehicle, the estimation of the road grade with high accuracy is the key factor for a connected vehicle platoon to optimize energy consumption using vehicle-to-vehicle (V2V) communication. Commonly, the road grade is quantified by single consumer grade global positioning system (GPS) with the geodetic height data which is rough and in the meter-level, increasing the difficulty of precisely estimating the road grade.
Technical Paper

Cooperative Ramp Merging Control for Connected and Automated Vehicles

2020-02-24
2020-01-5020
Traffic congestions are increasingly severe in urban areas, especially at the merging areas of the ramps and the arterial roads. Because of the complex conflict relationship of the vehicles in ramps and arterial roads in terms of time-spatial constraints, it is challenging to coordinate the motion of these vehicles, which may easily cause congestions at the merging areas. The connected and automated vehicles (CAVs) provides potential opportunities to solve this problem. A centralized merging control method for CAVs is proposed in this paper, which can organize the traffic movements in merging areas efficiently and safely. In this method, the merging control model is built to formulate the vehicle coordination problem in merging areas, which is then transformed to the discrete nonlinear optimization form. A simulation model is built to verify the proposed method.
Technical Paper

Coordinated Control of Continuously Variable Transmission Speed Ratio in Engine Starting-Up for Hybrid Electric Vehicle

2021-03-16
2021-01-5003
In order to improve the mode switching performance of parallel hybrid electric vehicles (PHEV) and make better use of the dynamics of the vehicle, this paper proposes a three-stage control method for the start-up mode of start-up, speed synchronization, and clutch slip based on the response characteristics of actual vehicle components and the complex working conditions of the actual road. In the speed synchronization phase, a coordinated control method of “engine speed active following + continuously variable transmission (CVT) speed ratio motor speed limiting” is proposed. The real vehicle test results show that the engine starting-up coordinated control method can significantly accelerate the speed synchronization and shorten the starting-up mode duration during the rapid acceleration, so that the vehicle’s power performance can be well played and the ride comfort can be effectively guaranteed.
Technical Paper

Costs, Benefits and Range: Application of Lightweight Technology in Electric Vehicles

2019-04-02
2019-01-0724
The lightweight technology takes an important role in electric vehicle(EV) energy conservation domain, as lighter vehicle means less energy consumed under same condition. In this paper, the typical energy requirement in an NEDC cycle is investigated, and the relationship between lightweight rate and energy consumption reduction effectiveness is given. The benefit of lightweight to EV come from the less battery cost because of less energy requirement. For EVs, with less battery cost, a certain lightweight rate can be obtained with less total cost. On the other hand, if lightweight rate is very high, the battery cost won't be able to cover the lightweight cost. Besides, the relationship between driving range and battery capacity is discussed in this paper. It is found that there is a limitation of EV driving range, which is determined by the battery energy density.
Technical Paper

Deformation Analysis on In-Plane Loading of Prismatic Cell

2024-04-09
2024-01-2060
The collision accidents of electric vehicles are gradually increasing, and the response of battery cell under mechanical abuse conditions has attracted more and more attention. In the real collision, the mechanical load on battery generally has the following characteristics, including multiple loading directions, dynamic impact and blunt intrusion. Therefore, it is necessary to study the mechanical response and deformation of battery under complex loading, especially in-plane dynamic loading condition. According to the actual accident, we designed the constrained blunt compression test of the battery in different speeds and directions. For out-of-plane loading, the structural stiffness of battery increases obviously and the fracture is advanced compared with the corresponding quasi-static tests. For in-plane constrained loading, the force response can be approximately divided into two linear segments, in which the structural stiffness increases abruptly after the inflection point.
Technical Paper

Design Optimization of the Transmission System for Electric Vehicles Considering the Dynamic Efficiency of the Regenerative Brake

2018-04-03
2018-01-0819
In this paper, gear ratios of a two-speed transmission system are optimized for an electric passenger car. Quasi static system models, including the vehicle model, the motor, the battery, the transmission system, and drive cycles are established in MATLAB/Simulink at first. Specifically, since the regenerative braking capability of the motor is affected by the SoC of battery and motors torque limitation in real time, the dynamical variation of the regenerative brake efficiency is considered in this study. To obtain the optimal gear ratios, iterations are carried out through Nelder-Mead algorithm under constraints in MATLAB/Simulink. During the optimization process, the motor efficiency is observed along with the drive cycle, and the gear shift strategy is determined based on the vehicle velocity and acceleration demand. Simulation results show that the electric motor works in a relative high efficiency range during the whole drive cycle.
Technical Paper

Design and Analysis of Parallel Hybrid Electric Vehicles for Heavy-Duty Truck Applications in a Total Cost of Ownership Framework

2018-07-13
2018-01-5025
Due to the potential on decreasing fuel consumption and design flexibility, parallel configurations are widely used for hybrid electric vehicles (HEVs). However, the fuel economy and economic profitability of parallel HEVs for heavy-duty truck applications under Chinese driving conditions still need to be investigated. It is uneasy to improve the fuel economy of parallel HEVs with a single electric motor from control perspective only. In this article, the battery size of the architecture is optimized by using the dynamic programming (DP) approach, based on a dynamic degradation model of the LiFePO4 battery. Moreover, based on the DP results, a near-optimal control strategy of the hybrid powertrain system for online application is proposed. Finally, with two economic assumptions, the initial costs, operation costs, and payback periods are obtained in a total cost of ownership framework perspective.
Technical Paper

Design and Control of Thermal Management System for the Fuel Cell Vehicle in Low-Temperature Environment

2020-04-14
2020-01-0851
In low-temperature environment, heat supply requires considerable energy, which significantly increases energy consumption and shortens the mileage of electric vehicle. In the fuel cell vehicles, waste heat generated by the fuel cell system can supply heat for vehicle. In this paper, a thermal management system is designed for a the fuel cell interurban bus. Thermal management strategy aiming at temperature regulation for the fuel cell stack and the passenger compartment and minimal energy consumption is proposed. System model is developed and simulated based on AMESim and Matlab/Simulink co-simulation. Simulation results show that the fuel cell system can provide about 78 % energy of maximum heat requirement in -20 °C ambient temperature environment.
Journal Article

Design and Position Control of a Novel Electric Brake Booster

2018-04-03
2018-01-0812
The electric vehicles and the intelligent vehicles put forward to new requirements for the brake system, such as the vacuum-independent braking, automatic or active braking, and regenerative braking, which are the key link for the vehicle’s safety and economy. However, the traditional vacuum brake booster is no longer able to meet these requirements. In this article, a novel integrated power-assisted actuator of brake system is proposed to satisfy the brake system requirements of the electric vehicles and intelligent vehicles. The electronic brake booster system is designed to achieve the function of boosting pedal force of driver, being independent on vacuum source, supplying autonomous or active braking. It is mainly composed of a permanent magnet synchronous motor (PMSM), a two-stage reduction transmission (gears and a ball screw), a servo body, and a reaction disk. The scheme design and power-assisted braking control are the key for the electronic actuator.
Journal Article

Design and Power-Assisted Braking Control of a Novel Electromechanical Brake Booster

2018-04-03
2018-01-0762
As a novel assist actuator of brake system, the electromechanical brake (EMB) booster has played a significant role in the battery electric vehicles and automatic driving vehicles. It has advantages of independent to vacuum source, active braking, and tuning pedal feeling compared with conventional vacuum brake booster. In this article, a novel EMB booster system is proposed, which is consisted of a permanent magnet synchronous motor (PMSM), a two-stage reduction by gears and ball screw, a servo body, and a reaction disk. Together with the hydraulic control unit, it has two working modes: active braking for automatic drive and passive braking for driver intervention. The structure and work principle of the electric brake booster system is first introduced. The precise control from pedal force to hydraulic pressure is the key for such a power-assisted brake actuator. We translate the control problem of force feedback control to position tracking control.
Technical Paper

Deterioration Characteristic of Catalyzed DPF Applied on Diesel Truck Durable Ageing

2018-09-10
2018-01-1701
In this paper, it was researched the degradation characteristics of catalytic performance of three kinds of DPFs (C1, C2 and C3, with precious metal concentrations being 15, 25 and 35 g/ft3 respectively) after diesel truck aging. It is found out that the crystallinity of three kinds of DPF samples (Used) in full vehicle aging was higher than that of fresh samples (Fresh) and aged samples (Aged) in the laboratory. Compared with Fresh samples, the concentration of Pt atom in precious metal on the surface of Aged and Used samples tends to decrease in most cases. Activities to CO and C3H8 of Aged and Used samples of three kinds of DPFs had all been degraded, and activity degradation showed a substantial correlation with concentration reduction rate of precious metal on the carrier surface. NO2 productivity of Used samples all rose. Crystallinity of DPF samples after full vehicle aging in Inlet, Middle and Outlet areas successively increased.
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